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Check Weighers: How To Keep Your Product Quality And Costs In Check?

In the prefabrication world, what you don’t see can hurt you. Demands in manufacturing processes are more intense than ever that is demanding faster production while still maintaining accurate portioning.

Did you know check weighers can optimize performance output and enhance quality control processes?
Yes, the primary role of check weighers is to identify and remove items which are outside specific weight limits towards the end of the production and packaging line ensuring regulatory compliance.
Check weighers are a crucial aspect of a majority of packaging lines to ensure product quality and optimize the entire production process.

In order to maintain a good balance, you need to make sure you are not giving away too much of your product and ultimately your profits. Yet at the same time, you do not want to short-change your customers and risk losing their business. So all you need is perfect check weighers as it all comes down to accurate weighing.

Check weighers can be used for

  1. Counting items that are weight based
  2. Weighing items that have varying weights
  3. Checking for missing instructions or leaflets
  4. Checking density or volumes of mixtures
  5. Classifying products into weight grades
  6. Measuring and reporting production line efficiency
  7. Ensuring compliance with net contents laws for packaged goods
  8. Weighing before and after a process to check process performance
Check weighers not only weigh but they also optimize the entire production process.

What are the key considerations when buying a check weigher?

Performance:

It is always a good idea to opt for check weighers that have more belt speed and product memory. As this will ensure that it meets not only your business needs now but in the future as well.

Fit for the task:

You need to make sure, whether the check weigher meets your requirements? Does it include all the features that will work for you and pay you back?

Quality: 

When buying a check weigher you need to look for the one with the best quality. Consider the quality of its components throughout the whole unit. i.e motors, electronics, and mechanics.

Security:

With the fast growth in technology, no business stays the same for long. So it’s important to select a check-weigh system that will allow you to these changes. Look at the capacity for modification or connectivity of additional equipment in the future.

Local Service:

As a part of your automated production line, you need to ensure you can get support whenever you need it. A system that does not demand special service tools or equipment is more cost effective to run in the long term.
In the end, the cost of a check weigher is quite low and yet benefits are great. Use check weighers and reject stations together for more efficiency.By removing packs and stations that are out of specifications you keep your product quality and cost in check.

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